DIY: How to clean and replace caravan window insect screens - Caravan World Australia

DIY: How to clean and replace caravan window insect screens

Written by: John Hughes

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Window insect screens need to be removed from time to time either to clean them or replace them. The RV Repair Centre takes us through a couple of different types of insect screens. 

The old-school insect screen has a rubber surround/seal which is fairly intuitive to remove and replace because you can see everything you are working on. It just requires some care because the rubber may be aged and prone to being easily damaged. 

Then we have the more contemporary insect screen which is built into an internal window frame known as a cassette. The cassette-style looks more intimidating because you can’t see what is inside. However, once you remove the window frame the process is straightforward. The insect screen could be partially cleaned without removing the window frame but removing it allows for a more thorough job. The RV Repair Centre recommends that the complete window frame should be replaced if the insect screen is damaged because replacing the insect screen only is too fiddly. It should be noted that some cassettes require different removal methods than those pictured on the following pages.

Traditional Starlite/Camec wind out window with rubber surround/seal insect screen

1. Release the window latch

2. Wind out the window

3. Move outside the van to access the screen externally
4. This van still had window wedges used in the manufacturing process in place which are no longer required 5. Gently lever the wedges up away from the window frame


6. Carefully remove the wedges and dispose of them


7. Gently lever the insect screen rubber surround away from the window frame

8. Gently begin to pull the insect screen away from the window frame

9. Find where the screen is secured with tabs and slots and carefully remove to avoid damaging the rubber slots
10. Continue to remove the insect screen looking for more tabs and slots 11. Look out for where the rubber surround has a join and use extra care to avoid it coming apart 12. Completely remove the insect screen

13. Wash the insect screen in warm, mild soapy water
14. Gently brush the insect screen to remove dirt
15. Soak the insect screen in water again to remove dislodged dirt
16. Apply a mild detergent to the window frame 17. Clean the window frame with a rag 18. Remove the insect screen from soaking
19. Note that the window frame has a ridge to engage with the insect screen 20. Note that the insect screen has a recess to engage with the window frame ridge 21. Start in a top corner and push the insect screen into place so the ridge and recess engage
22. Work along the window continuing to engage the ridge and recess to hold the insect screen in place 23.The flat side of a screwdriver can be used to carefully help engage the ridge and recess

24. Look out for the tab and slots as the insect screen is installed


25. Carefully slide the insect screen slots over the window frame tabs 26. Carefully slide the insect screen slots over the window frame tabs


Contemporary cassette insect screen

1. Carefully prise up the button covers on the internal window frame 2. Remove the button covers and keep them

3. Remove the screws holding the internal window frame

4. Remove the internal window frame assembly

5. Separate the insect screen and blind to reveal the internal sliding track 6. Inspect the internal sliding track for signs of dust or other debris

7. Clean the internal sliding track — compressed air makes it easy, but it can be done with a vacuum cleaner or a brush
8. Lubricate the internal sliding track with silicone spray — do not use an oil-based lubricant

9. Clean the insect screen — compressed air makes it easy, but it can be done with a vacuum cleaner, brush or damp cloth
10. Check that the clamps holding the window in position have not come loose. Do not overtighten



11. Place the internal window frame back in position




12. Refit the screws holding the internal window frame in place. Do not overtighten the screws as they can distort the frame and make it difficult to operate the mechanism 
13. Check that the blind and insect screen slide freely on the track 14. Reinsert the button covers



If in doubt, consult a professional

Improper maintenance can lead to injury, death or property damage. Maintenance work of this nature should only be undertaken by people with suitable competence. The information provided is general in nature, not comprehensive and should only be taken as a guide. Individual discretion must be exercised and persons undertaking described tasks do so completely at their own risk. Publishers and creators of this content accept no responsibility for loss or damage.

Thanks to Andrew Phillips and the team from the RV Repair Centre, 120 Canterbury Road, Bayswater North Vic 3151, P: 03 9761 4189. 

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