Basic DIY wheel alignment checks

DIY: Basic wheel alignment checks for single-axle caravans

Written by: John Hughes

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John Hughes and the team at the RV Repair Centre walk us through some basic DIY wheel alignment checks for single-axle caravans.

When we hear the words ‘wheel alignment’ we tend to think of our tow vehicle, but alignment is important for caravans too. In simple terms, we want our caravan wheels to point where they should while the van is towed along by the car. Misaligned wheels cause uneven/premature tyre wear and can compromise the handling of the rig.


Wheels can become misaligned due to general wear and tear and often through being subjected to significant knocks such as hitting large potholes at speed. The RV Repair Centre shows us how to perform a few basic (approximate) DIY checks on a single, solid beam axle caravan. We do not attempt to perform a wheel alignment.


Each check involves taking measurements and part of the expertise is interpreting these numbers. For each check following we provide a rough guide on typical acceptable measurements. Ideally, you want to obtain the acceptable specs from the caravan manufacturer. If you find your numbers are ‘out’ or your tyres show signs of irregular wear we recommend you take your van to a van alignment specialist who can perform a more accurate check and alignment if necessary.


First, a little explanation on wheel alignment concepts. There are three key elements to alignment.


1. Axle triangulation


The axle should be square on the caravan. In other words, the wheels on each side of the van should be the same distance from the coupling to allow the van to easily track in a straight line. This squareness is checked by ‘axle triangulation’. The wheels are removed and an accurate measurement of the distance between the wheel hub and the coupling is made on each side to see how equal they are.


2. Camber


Camber is a measure of how vertical or off vertical the wheels are. A perfectly vertical wheel has zero camber. A wheel that tilts in at the top has negative camber. A wheel that tilts out at the top has a positive camber. Excessive negative camber will cause more wear on the inside edge of the tyre. Excessive positive camber will cause more wear on the outside edge of the tyre.


3. Toe


Toe is a measure of how straight the wheels are pointing when viewed from above. Wheels that point straight ahead have zero toe. When a wheel points in it is referred to as toe in and if the wheel points out it is referred to toe out. Excessive toe out causes more wear on the inside edge of the tyre. Excessive toe in causes more wear on the outside edge of the tyre.


Preparing for wheel alignment checks


The van must be placed on a horizontal, stable surface such as concrete. (The workshop had the advantage of a hoist but interestingly the hoist platforms tilt in slightly under load, necessitating some ply and packers to be used to create a horizontal reference point.) Check all caravan tyres have suitable, equal pressures.


Triangulation


Measurement differences between the two sides greater than 3–4mm would indicate further investigation is required.


STEP 1: Attach a string with a weight to the midpoint of the coupling to use as a vertical reference pointSTEP 1: Attach a string with a weight to the midpoint of the coupling to use as a vertical reference point STEP 2: Get some help to measure from the axle/wheel hub to the stringSTEP 2: Get some help to measure from the axle/wheel hub to the string

STEP 3: In this instance, the outside edge of the wheel hub was usedthe stringSTEP 3: In this instance, the outside edge of the wheel hub was used

STEP 4: Record the measurement. It is important to keep the tape measure tight and straight for an accurate measurementSTEP 4: Record the measurement. It is important to keep the tape measure tight and straight for an accurate measurement STEP 5: Repeat the process on the opposite side of the caravanSTEP 5: Repeat the process on the opposite side of the caravan


STEP 6: Ensure the measurement is taken from the same point on the axle or wheel hubSTEP 6: Ensure the measurement is taken from the same point on the axle or wheel hub

STEP 7: Record and compare the measurement of the two sidesSTEP 7: Record and compare the measurement of the two sides


Camber


Measurement differences between the two sides greater than 2–3mm would indicate further investigation is required.


STEP 1: A horizontal surface is required as a reference point in conjunction with a squareSTEP 1: A horizontal surface is required as a reference point in conjunction with a square

STEP 2: Place the square up against the tyre wallSTEP 2: Place the square up against the tyre wall


STEP 3: At the lowest point of the rim, measure the distance from the outside edge of the rim to the edge of the squareSTEP 3: At the lowest point of the rim, measure the distance from the outside edge of the rim to the edge of the square
SSTEP 4: Record the measurementSTEP 4: Record the measurement


STEP 5: At the highest point of the rim, measure the distance from the outside edge of the rim to the edge of the squareSTEP 5: At the highest point of the rim, measure the distance from the outside edge of the rim to the edge of the square STEP 6: Record the measurementSTEP 6: Record the measurement


STEP 7: Repeat the process on the opposite side of the caravan starting with using a horizontal surface as a reference pointSTEP 7: Repeat the process on the opposite side of the caravan starting with using a horizontal surface as a reference point
STEP 8: At the lowest point of the rim, measure the distance from the outside edge of the rim to the edge of the square and take a recordSTEP 8: At the lowest point of the rim, measure the distance from the outside edge of the rim to the edge of the square and take a record STEP 9: At the highest point of the rim, measure the distance from the outside edge of the rim to the edge of the square and take a recordSTEP 9: At the highest point of the rim, measure the distance from the outside edge of the rim to the edge of the square and take a record

Toe


Measurement differences between the two sides greater than 2–3mm would indicate further investigation is required.


STEP 1: Jack the van up safely so the wheels can be removedSTEP 1: Jack the van up safely so the wheels can be removed STEP 2: Remove the wheel nutsSTEP 2: Remove the wheel nuts
STEP 3: Remove the wheelSTEP 3: Remove the wheel

STEP 4: Repeat the wheel removal process on the opposite side of the vanSTEP 4: Repeat the wheel removal process on the opposite side of the van STEP 5: Place a straight edge across the flat surface of the hubSTEP 5: Place a straight edge across the flat surface of the hub STEP 6: Measure the distance from the chassis face to the straight edgeSTEP 6: Measure the distance from the chassis face to the straight edge
STEP 7: Take a record of the measurementSTEP 7: Take a record of the measurement


STEP 8: Reposition the straight edge so a measurement can be taken on the other side of the hubSTEP 8: Reposition the straight edge so a measurement can be taken on the other side of the hub
STEP 9: Take a record of the measurementSTEP 9: Take a record of the measurement

STEP 10: Repeat the process on the opposite wheel using a straight edge and measuring tapeSTEP 10: Repeat the process on the opposite wheel using a straight edge and measuring tape STEP 11: Take a record of the measurementSTEP 11: Take a record of the measurement


STEP 12: Reposition the straight edge so a measurement can be taken on the other side of the hubSTEP 12: Reposition the straight edge so a measurement can be taken on the other side of the hub
STEP 13: Take a record of the measurementSTEP 13: Take a record of the measurement


If in doubt, consult a professional


Improper maintenance can lead to injury, death or property damage. Maintenance work of this nature should only be undertaken by people with suitable competence. The information provided is general in nature, not comprehensive and should only be taken as a guide. Individual discretion must be exercised and persons undertaking described tasks do so completely at their own risk. Publishers and creators of this content accept no responsibility for loss or damage.


Thanks to Andrew Phillips and the team from the RV Repair Centre, 120 Canterbury Road, Bayswater North Vic 3151, P: 03 9761 4189




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